Command 160F(T) En

SJ-Command 160F(T)

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Overview：

Command OS2.1 control system was developed to meet the lyophilization requirements of today’s pharmaceutical and biotechnology applications.
The system packs the highest level process_x0002_control and flexibility into a software package that is as easy to use as it is multi-functional.
The SCADA system solution to deliver superior functionality, as well as faster, more intelligent control of the freeze-drying process and related functions.

Key Features：

Graphical synoptic display with real-time system status. Full system alarming. Historical data trending, with quick export capability. Power outage protection including product recovery routines. Comprehensive programming of unlimited custom recipes. Semiautomatic and fully automatic modes of operation. Available optional features include automatic Batch Reports

21 CFR Part 11 Compliance CapabilitiesE-Signatures attached to all recipe changes. Secure Database alarms and events database. Proficy Historian for secured historical data archiving. Full security integration with the Microsoft Windows operating system environment

Specification

A
SN	Name	Model/Specifications/Material	Number
1	Chamber	AISI 304L /316L	1
2	Shelves	AISI 304L /316L	1
	Shelf Size	450*600	6+1
3	Chamber Door	Acrylic or stainless door	1
4	Door lock system with safe bolt		1set
5	Product sensors	Pt-100	6
6	Temperature sensors(thermal fluid)	Pt-100	1
Performance parameters
1	Finish	Ra≤0.4µm
2	Level	0.5mm/m
3	Shelves temperature Min	＜-60℃
4	Shelves temperature Max	+65℃
5	Shelves temperature uniformity	±1°C(after balance）
6	Spacing	100mm (Top stopper type is 80mm)
7	Chamber type	Rectangular
8	Insulation	B1 Cotton insulation
9	Open direction	Left or right
10	Sealing strips for doors	Silicon rubber
B Condenser (with coiled pipe)
SN	Name	Model/Specifications/Material	Number
1	Condenser	AISI 304 ,316 optional	1
2	Condenser coiled pipe	Coil inside or round type(coil outside)	1
3	Temperature sensors(condenser)	Pt-100	1
Performance parameters
5	Coiled temperature Min	≤-85℃
	ice capacity in 24hour	18kg
6	Condenser frosting capacity	Max 24kg/batch
7	Condenser type	round
D Refrigeration system
SN	Name	Model/Specifications/Material	Number
1	Compressor model and number	4HP Tecumseh or copeland	2
2	Refrigerant	R507+R508B	Right quantity
3	Oil separator	Emerson	1
5	Automatic protective device for pressure	DANFOSS	2
7	Pressure meter	REFCO	3
8	Expansion valve	DANFOSS	4
Performance parameters
1	Shelf cooling time (without load)	+20 ～ -40°C ≤ 60 minutes
2	Condenser cooling time(without load)	+20 ～ -40°C ≤ 30 minutes
E Vacuum system
SN	Name	Model/Specifications/Material	Number
1	Vacuum pump	DRV40	1
2	Isolation valve of pump well	Electric valve	1
3	Vacuum gauge	Posifa	2
Performance parameters
1	Final vacuum	<=1Pa
2	Evacuation time	From atm to 20pa≤30min
3	Leakage rate	5×10-3pa.m3/sec
G Circulation system
SN	Name	Model/Specifications/Material
1	Circulation pump	Grundfos
2	Thermal fluid	5cs,USA Dowcorning Silicon oil (low viscosity)
3	Heater	1500w
4	Plate heat exchanger
5	Temperature sensors(thermal fluid)	Pt-100
Performance parameters
1	Heating rate	1°C/min
K Electric control system
SN	Name	Model/Specifications/Material	Number
1	Electric standard	IEEE
2	PLC	Simens S7-200	1
3	Breaker	schneider
4	AC contactor	schneider
Control type		Manual and automatic
Software function
1	Freeze drying (switch the type between manual and automatic randomly)
2	Technique setting (recipe management)
L Utility list
1	Electricity-total electrical load	6.5Kw (380V, 50Hz, 3Phase) or 220V-240V 3 phase
The equipment’s main technique parameter
1	Machine construction	Wall mounted ,GMP type
2	Weight (appox)	850KG
3	Capacity of raw material for freeze drying(suggestive value)	16kg/batch
erification documents system The details of verification documents system
SN	Name
1	Operation manual		1
2	Maintenance manual		1
3	Wiring drawing		1
4	Instruction for the main parts		1
5	PQ,OQ,IQ Document		1

Drawing and size:

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